Maintenance on production equipment is an important issue for
any company. After all, it brings several benefits, such as reducing
costs, increased equipment life, park security
industrial, among others.
But, to achieve all these advantages, it is necessary to plan this
process properly. So, you should think about all kinds of
maintenance (preventive, predictive and corrective), in addition to other processes
This is what we’ll talk about in this article, including the differences
between different types of maintenance. Continue reading the article and know everything
About the subject!
What are the types of maintenance?
There are three basic types of maintenance: corrective, preventive and
predictive. None of them is better or worse than the other, but each has its own
specific impact on costs, business routine and performance
gadgets. We talk a little more about each one below.
This type of maintenance on production equipment serves to restore
or fix a machine. Therefore, it is usually done when there is
It is worth mentioning that there are two types of corrective maintenance,
planned and unplanned. The first is programmed after detecting some
problem, while the second is done after some failure (and therefore requires high
Preventive maintenance is basically a routine to prevent possible
failures that may happen in the machines. Therefore, some points are
selected to be routinely observed, listing actions that should be
made and their frequency, for example.
In this type of maintenance, possible problems are anticipated from
checking for component wear. So, the machine is monitored,
identifying maintenance emergencies by checking the lubrication,
calibration, among other practices.
How to perform the maintenance of production equipment?
Maintaining good maintenance of production equipment is a task that
it requires a lot of attention and some care. It is necessary to create a routine that helps
this task and be efficient for the company. Below are four points that
facilitate this process.
Carry out installations with care
Great care must be taken when installing new
production, as this is a very delicate stage. After all, any problem in
electrical panel, for example, is capable of causing great damage and equipment failures.
Therefore, the ideal is always to work with an engineer who does the
electrical design of the site. So everything will be installed in the best way
avoiding future problems.
Invest in training and capacity building
There is no point in having several state-of-the-art devices, but without
professionals who know how to handle them. Therefore, the ideal is to invest in good
training and capacity programs.
By adopting this practice, you will reduce possible maintenance in
production equipment. After all, everyone will learn to use them with
Define a model of good practice
In addition to training and qualifying employees, it is very important to have a
model of good practices to be followed by all employees. This pattern
prevents possible misuse of machines and prevents damage, in addition to increasing
overall project performance.
Stay tuned for changes
Keep an eye out and watch if the machines start making sounds
strangers, decrease their efficiency or fail, even if they are
small. All of these changes in behavior can indicate problems that
should be quickly identified.
If you notice something different, check everything that is necessary. If necessary, do not hesitate and contact a professional who does maintenanceon production equipment.
What are the benefits of maintaining production equipment?
Good maintenance of production equipment brings many advantages to
any company. Among them, we can highlight the quality in production,
safety for employees, reduced operating costs and increased life
useful machinery. See a little more about each of these aspects
Greater guarantee of production quality
The lack of maintenance in production equipment can make the
machines stop working properly. This problem generates failures and
interruptions in the company’s day to day.
So it is important to have a good maintenance routine. After all, it
leaves the devices in perfect condition to produce products with a high level
of reliability on a regular basis.
More security for teams
As stated, the maintenance of production equipment keeps the
machines running smoothly. And this directly impacts the work of all employees,
as well-maintained devices are less unpredictable. Therefore, the chance
to put the life or health of employees at risk is reduced, for example.
Reduces operating costs
Failing to maintain production equipment in the first place
to save money is a serious mistake. And that mistake can be very expensive in the
After all, in many cases an unscheduled repair requires the purchase of
expensive parts or even a new machine. Therefore, investing in
preventive maintenance to reduce future expenses is a great idea.
Extends equipment lifespan
It is worth mentioning that many industrial devices perform better
if they undergo constant checks. 101/5000 This attitude, in addition to increasing
overall performance, also increases the useful life of all machinery.
How technology helps maintain
The digital transformation brought the concept of Industry 4.0. Like this,
through the use of new technologies, smart factories were created and
connected, optimizing production and with intelligent support for concepts
preventive maintenance in manufacturing.
Thus, technology 4.0 allows industries to integrate
information and manage it properly, reducing the possibility of errors, which
are so common when this type of control is performed manually.
In addition, the technology also provides benefits such as
optimization of the information flow, allowing more agility and reliability.
With all these benefits, you cannot leave technological advances
outside your company, including the help of technology in internal
With Nalbatech, you can optimize the maintenance process and make your company more efficient through technology. We are specialized in smart technologies that help in a fully digital operation and we work so that you can reap all the benefits mentioned in this article for your business. Want to know more? Contact us, make an appointment with our experts and find out how we can help you!